Technique
The predominant clay used for most of our work
is a terra cotta clay body called Navajo Wheel 35 and Navajo wheel
from Industrial
Minerals (IMCO). We single fire to cone 5, which is 2,230 degrees
F in electric kilns. We use a variety of stains and commercial glazes,
mostly from Leslie's, Laguna, Spectrum, Western and some Duncan and
Amaco. The pieces are all hand-built; slab or coil construction, scraped
and paddled to the desired shapes. We use a large rolling pin for
the slab work. We make molds of some tile pieces, but most work is
one-of-a-kind, and highly carved.
Cement
The cement process for the benches: The process used to create these
unique works begins with the armature. The armature is the inner support
system, the skeleton, of the piece. Construction of the armature starts
with the cutting and carving of polystyrene foam board into the basic
shape of the piece. Almost any shape can be designed using this method.
For very large works, a custom-fabricated steel frame may be used.
The foam board armature is then wrapped with aviary wire using a minimum
of three layers. It is then ready for layers of the formulated cement
mixture to be applied. The cemented form will then be allowed to dry
for a minimum of one week before the handmade ceramic tiles are adhered
to the surfaces with thinset. Then the piece is grouted, all rough
edges are smoothed, and the entire piece is sealed, polished, and
completed for delivery. Each piece exhibits a narrative theme using
original, handmade tiles. No two pieces will ever be alike.